Component-specific data acquisition along the process chain.
The nebumind software merges data from different sources into one generic format and makes it available for manual as well as automated analyses.

COLLECT & STORE

The nebumind software collects all machine and sensor data recorded during manufacture of a component – regardless of data format, machine type and process type. This data is stored in a highly structured manner for every single component.

FUSE & VISUALIZE

From the data, the software creates digital component twins, which serve not only for intuitive visualization, but also as a basis for calculations and analyses.

EXPLORE & ANALYZE

nebumind’s analytics applications enable comprehensive quality and process analyses that can be performed manually or automatically.

Data from inspection or testing (e.g. CT, US, etc.) can also be imported into the nebumind software and used, for example, to form correlations with the other data along the process chain (e.g. the relationship between temperature and pores). In-process sensors can reveal deep insights into manufacturing processes. Sensor values are merged with the data of machine controllers before they are uploaded into the nebumind software and thus have a very high quality. Modern machine controllers can provide data to the nebumind software (e.g. machine speed, rotational cutter speed, power consumption of all axes, etc.), giving important insights into the manufacturing process also without the need for additional sensors. Data from offline programming can be uploaded as target values, for example, in order to compare them with actual data from the manufacturing process (e.g. robot speed). Simulation models can be imported into the nebumind Software. This includes, for example, scalars, vectors and tensors from FEM or simulations. DEVELOPMENT / DESIGN OFFLINE- PROGRAMMING MANUFACTURING SENSORS FINAL QUALITY CONTROL MACHINES

 

BENEFITS

Making it easy for users to explore, understand and leverage process data for their needs

  • Pre-Development
    Shortening prototyping phase and implementation of new machines and products by faster process understanding
  • Design Engineering
    Improving design based on data fed back from production
  • Simulation
    Improving simulation and predictions by comparing simulated values with real measurements
  • Production Engineering & Operator
    Reducing scrap by monitoring manufacturing quality online and predicting quality defects
  • Quality Engineering
    Reducing quality efforts with more automated processes and feedback loop into production for constant optimization

 

Functions

Making data analytics easy

„With using the nebumind software at Isar Aerospace, we can improve our 3D printing process even further and start the quality assurance of the components already during the production process. This does not only allow us to detect errors earlier in the printing process, but also to significantly increase the efficiency of our production process.“


Mario Angstl
Additive Manufacturing Engineer, Isar Aerospace Technologies GmbH

„There are many solutions mapping manufacturing data onto a workpiece. But until now, none of these solutions could perform calculations with the data and automatically give recommendations for action. The software from nebumind GmbH is unique in this respect and, as an extension of our SonicShark® system, will make quality assurance much more efficient in the future.“


Ralph Rudolf Hufschmied
Managing Director, Hufschmied Zerspanungssysteme GmbH

„Together with nebumind, we were able to increase the transparency of our AFP process and thus gain completely new insights. Thanks to the nebumind software, we can now see, for example, where a defect or deviation from target parameters occurred on the component and whether this is a systematic or one-off effect. This enables us to better analyze possible causes and deepen our understanding of the process in order to avoid future defects. By rolling out the nebumind software to other machines in our portfolio, we also want to tap new potential together in the future.“


Steffen Geinitz
Head of Department Online Process Monitoring, Fraunhofer Institute for Casting, Composite and Processing Technology IGCV

„The nebumind software has the potential to be a real gamechanger. It enables fast, simple, and automated data analysis. We can develop process knowledge more efficiently and drive the industrialization of AM. Quality assurance with nebumind’s digital twin solution can enable economies of scale even for small batch sizes with changing geometries.“


Prof. Johannes Henrich Schleifenbaum
Professor of Digital Additive Production (DAP), RWTH Aachen University

engineering services

Data Analytics
data extraction, data structuring, data analysis, customized code development for specific analyses

Automation & Robotics
automation concepts, robotic implementation
and sensor integration (KUKA FSD & RSI)

Manufacturing Digitalization
process digitalization, machine interfaces

Process Expertise
metallic 3D printing, milling, riveting, automated fiber placement, composite winding and braiding

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Get in touch.

 

Phone

+49 89 21537996

Mail

info@nebumind.com